Painting lines set benchmark for the coating of rubber profiles

Challenge

  • Coating of various rubber profiles for the automotive industry

Solution

  • Investment in two new painting lines from Rippert
  • Resultant high availability and flexibility –> assurance of delivery capability
  • Reduction of additional equipment in the systems in order to exclude potential causes of faults from the outset
  • Product-specific component locations rather than customary Power&Free conveyor technology
  • Permanent recording of production data for seamless quality management
  • Use of the strong, reliable MOTOMAN EPX2800 robot
  • The robot carries four paint guns – the system operates with four independent paint circuits
  • -> no time-consuming paint changes and no conversion work
  • Use of servomotor-driven metering cylinders that enable precise, pulse-free metering of the paints

Results

  • The painting systems meet all automotive requirements with flying colors.
  • -> Rippert has closely cooperated to provide a convincing, custom-tailored overall concept; LacTec has integrated innovative application technology and YASKAWA has supplied an excellent painting robot, the MOTOMAN EPX2800, whose strengths include reliability, precision and reach

Pictures

  • Painting lines set benchmark for the coating of rubber profiles afb.1
  • Painting lines set benchmark for the coating of rubber profiles afb.2
  • Painting lines set benchmark for the coating of rubber profiles afb.3

Partner


LacTec, Rodgau

Rippert, Herzebrock-Clarholz

Industry


Automobile

Application


Painting

Products


Painted rubber profiles

System Components


  • 2x painting lines by Rippert
  • 1x EPX2800
  • 4x paint spray guns

Result


  • Extremely flexible solution
  • High productivity due to no retooling
  • 90% savings in filter costs
  • Less energy required by system
  • Highest level of coating quality and coating thickness

Contact

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